Production lines

The industrial production sector has been radically changing following the integration of the virtual world of Information Technology into machines and the use of the Internet. Collaboration between operators and machines, speed of data exchange in real time, artificial intelligence, digitalization and flexibility of production processes are the elements that define the change we are facing. Tekna Automation and Control is able to transform these elements into an added value for its customers by providing fully automated production lines designed according to the most modern innovation and integration criteria, compliant with Industry 4.0 criteria.

Plastic film lacquering line for food use, complete with film unwinding and winding stations, on-the-fly reel change, multiple primer coating and lacquer stations, drying furnaces and tension controls and motor speed synchronization in the different sections of the line.

Plastic film lacquering line used for food

Thermoplastic materials production line (PVC, PP, PE, PS, PMMA) with vertical extruder, complete with temperature and pressure control systems, hauling management and reel winders.

Thermoplastic materials production line

Metal sheet reel unwinder and cutting line feeding with constant tension management in relation to the reel diameter variation and the speed synchronization with downstream line.

Metal sheets production line: reel unwinder

The metallization phase is crucial for the production of packaging materials and it consists in making the aluminum to evaporate on plastic films, paper or cardboard. The plastic film, wound on reels, is unwound, metallized and rewound on reels. The automation integrates the control of the kinematics of the line, the unwinder, the rewinder, the management of the evaporation process, the metallization chamber and the vacuum pump.

Aluminum metallization line on plastic film

Glass wool production for thermal insulation complete with cutting and packaging machines in sheets and rolls.

Glass wool production for thermal insulation

Rock wool production line, complete with thermoregulation of the furnace and automation of the fiber machines.

Rock wool production line

Primer removal station on steel bars before welding, made by laser scanners moved by controlled axes for managing deeply the cleaning and the positioning on the bars, which can be installed upstream of existing welding lines.

Primer removal station on steel bars before welding

Polyurethane pillows talc machine line, complete with talc chamber, with upper and lower talc spray nozzles, suction, filtering and fluid talc recovery system.

Polyurethane pillow drilling

Die cut press for pillows drilling, complete with automatic loading and unloading of the cushion on the drilling surface, made up of 2000 16 mm diameter punches.

Die cut press for pillow drilling

It allows you to take the aluminum plates from the various stations and group them for subsequent processing. The Cartesian arm grips using a series of suction cups.

Robotic station for handling aluminum plates

Rim/tyre assembly line with support of roller conveyor systems and motorized belts that allow the advancement of the rim and the tire in the various assembly phases.

Wheels/Tires assembly line