Check and assembly
The assembly phases are a fundamental part of the production process and today the high variability of the products, combined with the ever-increasing evolution of technologies and systems, make assembly one of the main processes whose control remains a strategic node for many companies.
The use of incorrect tools, incorrectly programmed parameters or sequences or missing tightenings are just some examples of processes whose correct execution control is closely related to maintaining the level of productivity and the variability of rework costs.
The system uses a vision system with matrix cameras and scene backlighting systems to verify that the subassemblies that make up the gear lever are the correct ones and that they are positioned in the right direction.
Check and assembly gear lever
The system uses matrix cameras to acquire the subassembly mounted by the operator at each stage and to check, with patter matching software, if the mounted detail is the correct one comparing it with pre-stored images.
Check manual assembly of car gear synchronizers
Check tire defects, at the end of the line and before storage in the warehouse, with the use of sophisticated vision and artificial intelligence algorithms.
Check tire defects
Wheel rim assembly on automatic line for the creation of a tire train for original car equipment.
Rim wheel assembly
Conveyor lines to connect brake assembly stations.
Brake groups assembly
Pallet transport line for subassembly motor car. Pallet transport line for subassembly motor car are designed using Bosh aluminum profile, high resistance steel chains, reducer Sew Eco drive controlled by Siemens inverter.
Pallet transport line for subassembly motor car
Wheel rim assembly on automatic line for the creation of a tire train for original car Quality control of the pneumatic bead assembly, carried out in line and during the phase of placing the rubber on the bead. The check verifies the correct junction and distribution of the rubber on the circumference of the bead core, and is carried out using 3D vision systems for measuring the thickness of the rubber and the junction.
Bead Bundle assembly check
Robotic assembly of electric motor shaft complete with electric press for fitting bearings and spacers.