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Battery assembly lines

The automation of the lines for the assembly of car batteries and their in-line test, to verify their short-circuit withstand, insulation and performance, are obtained by integrating standard automation components and specific control units for tests by to execute.

Battery assembly lines

Automotive and industrial battery assembly lines, consisting of assembly, welding, test, isolation, short-circuit and seal stations

Car battery assembly lines

Intercells welding station

Battery intercell welding station where the single cells are connected in series to form the cell pack. The welding electrodes positioning is done automatically according to the recipe, through controlled axes in accordance to the type of battery to be produced. The welding and the contro are carried out with a SAFCO control unit

Battery intercell welder

Battery short circuit check

Battery short circuit check with axis control for the positioning of the test leads on the battery cells. The control of the short-circuit station is managed automatically by P.L.C. Siemens

Battery short circuit check

Battery cover insertion station

Battery cover insertion station with management of the welding of the cover itself with thermoregulated electric resistances

Battery cover insertion station

Defective batteries waste station

Defective batteries waste station produced and traced on the line which they were found to be not conformed to production specifications (poor isolation, short-circuit control, tightness control, etc.)

Defective batteries waste station